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Inline Inspection System

Based on the experience of adding nearly 100 inline inspection systems on banknote printing machines, we advocate the concept of printing process quality control to improve product quality and reduce waste. Through analysis of printing defect data, it provides quality improvement suggestions and helps to enhance the efficiency of enterprises.
Performance Characteristics
Technical Parameter

    It can continuously detect and control the printing quality of instruction books, textbook, publications, pharmaceutical packaging, cigarette labels, etc. 

    Applied to various papers such as white cardboard, double gummed paper, coated paper, aluminized paper, laser paper, gold & silver cardboard, etc.


Features


1、Quality control: the imported industrial-grade color CCD camera can be installed in press to make real-time printing quality inspection. The automatic shutdown number can be set for continuous waste and serious waste to reduce the waste rate.


2、Waste mark: The defect sheets can be marked by inserting labels according to different grades.


3、Intelligent modeling: it takes 2 minutes for intelligent modeling, and will select positioning kernels automatically. 


4、Data management: the inspection data can be uploaded into MES through Yinshitong system. This system has functions such as defect data analysis, defect classification management, quality problem tracing and printing quality scoring. It can assess the quality of different machine shifts according to the quality data collected.



Type of Press 

Heidelberg, KBA press, Komori, Mitsubishi, Man Roland press, etc.

Paper Weight

50~450g

Max. Inspection Speed

16000 sheets/h

Installation Position

The last impression cylinder

Inspection Format 

All kinds of printing format

Color Variances Detection

Whole format dynamic ink monitoring

Rejected Products

Handling

Sampling, labeling device (standard configuration), code spray (optional)

Defect Type

White spots, ink spots, set-off, filling in, ghosting, strike-through, holes, folded corner, oil smears, insects, paper defects, teared paper, etc.

Variable Information Detection

Bar code and QR code